bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in tight spaces. Users benefit from compact top-class drive technology with particularly high power densities and completely smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input aspect planetary stage in four sizes, suitable for any motor desired. Outside spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The direction of rotation of the drive shaft and the result shaft can be the same or opposing, based on the installation situation of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is cheaper to produce. However, since only small profile coverage could be recognized with gearwheels with directly or helical tooth, this bevel gearbox operates quietly and has much less transmittable torque than other bevel gear tooth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel equipment stage is usually realized with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total protection, but are already more expensive to manufacture than bevel gears with straight or helical teeth because of their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this type of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one part because of the intersecting axes. Particularly if it is used as a quickly rotating drive stage in multi-stage gearboxes, special interest must be paid to the support existence of the bearing. Also, unlike worm gearboxes, self-locking cannot be realized in bevel gearboxes. When a right position gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Reduced torques in single-stage transmission ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum design feature and latest technology of improving the geometrical precision of the gear tooth profile with the group of experienced experts. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are set 3 World mounted on the Planet carrier engaging also with sunlight Equipment (Pinion) and reduced Output velocity is taken through Planet Carrier and Ring Equipment is remain stationary. Result shaft keeping the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are manufactured from superior quality raw materials such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The combination of ground gears and precision gear components ensures performance effectiveness and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to i = 512:1 to become noticed. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for almost all applications and numerous options – often special personalized solutions – are Bevel Planetary Gearbox essential parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and soft running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or dual seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes benefit of the strengths of every technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one gradual helical stage with a pair of Gleason bevel gears and one or more planetary stages. The look of the compact gear devices is based upon precise analyses using FEM techniques, which means overall performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production instances and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
A large number of variants ensures ideal adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor in the input end.
Short delivery times for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional parts available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider who supplies complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy performance, low noise, long support existence, high radial loading capability, and all at cost effective prices with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units are offered in high capacity ranges with confirmed Ever-Power quality. Ready available sizes guarantee not merely a large torque spectrum but also something range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly advanced drive and gear device solutions. Our standard product range already includes solutions for a huge number of particular requirements that need to be taken into consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Gear, Mining, and Steel industries.