China Standard OEM ODM Casting Ductile Iron Flange Parts Precision Ductile Iron Cast Coupling flange coupling

Product Description

About Lucent
Lucent Ind. Manufacturing, Ltd. is Hong Kong based group company with all manufacturing facilities in ZheJiang , China – Pearl River CZPT area. We are specialized in manufacturing custom-made precision Machining Components, Casting Parts, Hardware, Plastic Mold Design & Build and also Production.
We offer a wide range of manufacturing solutions, including machining, casting, forging, stamping and molding. Our engineering team has rich experience in working for many Fortune 500 companies (ITW, Electrolux etc.).
We have highly skilled and experienced engineers who work collaboratively on every project. They will submit detailed manufacturing solution regarding different product’s characteristics. At each manufacturing stage, our engineers work with the operation team to ensure quality control procedures are properly implemented and the specification is 100% in compliance.
We have 1 quality control team which is built up by rich experienced QC & QA. They will monitor each process of production. Each component or part will go through our QA for final inspection and testing. Make sure every product is under customer’s requirement before CZPT customers.
Our focus is to close the gap and provide lower cost manufacturing throughout the world. Sourcing your parts with Lucent MFG. is the closest thing to running your own manufacturing facility in China. We offer extreme flexibility for you and your project needs.
Capabilities

Available Materials 
Carbon Steel Stainless Steel Alloy Steel Tool Steel Hard Alloy
Plastic Aluminum Copper Brass Bronze

 

Heat Treatment
Hardening Nitriding Carburizing Laser Quenching QPQ

 

Surface Finish
Zinc Plating Chrome Plating Nickel Plating Passivation Tin Plating
Silver Plating Gold Plating Anodizing Hard Anodizing PTFE Impregnated Hard Anodizing
Painting Powder Coating PTFE Coating Brushing Polishing

 

 

FAQ

1.Who are we?

1.We are based in ZheJiang , China, sell to:

2.North America (45.00%), South America (8.00%),

3.West Europe (20.00%), East Europe (10.00%)

4.,Asian (12.00%), Domestic Market (5.00%).

5.There are total about 30 people in our office for sales & technical supporting.

2. How can we guarantee quality?
Always a Pre-production Sample before mass production;
Always Final Inspection before shipment;

3.What can you buy from us?
Automotive Accessories, Oil & Gas Industrial Products,
Medical Equipment Components, Robotic Accessories,
Production Line Accessories, Fixture Design & Fabricate,
Outdoor Sports Accessories, Consumer Product Components.

4. Why should you buy from us not from other suppliers?
1. Our team members all have over 10 years of foreign trade work experience, and can quickly solve trade problems that arise during the cooperation process;

2.We strictly control the criteria for selecting suppliers, accepting OEM, ODM with low MOQ.

5.What can you buy from us?
1.Adding: components and assembly unit for commercial printing and package Ind.
Precision parts for aviation industry

6. What services can we provide?
Accepted Delivery Terms: FOB, CIF, EXW;
Accepted Payment Currency: USD;
Accepted Payment Type: T/T,L/C;
Language Spoken: English

 

flange coupling

Impact of Flange Coupling on the Overall Reliability of Connected Equipment

A flange coupling plays a crucial role in ensuring the overall reliability and performance of connected equipment in a mechanical system. Its impact can be summarized as follows:

  • 1. Power Transmission Efficiency: Flange couplings provide a secure and rigid connection between shafts, enabling efficient power transmission from one component to another. By minimizing energy losses through slippage or vibration, flange couplings help maintain the overall efficiency of the system.
  • 2. Reducing Wear and Tear: Flange couplings accommodate misalignment and slight axial movement, reducing stress on connected equipment. By absorbing shocks and vibrations, they protect the components from excessive wear and fatigue, increasing their lifespan.
  • 3. Controlling Vibration and Noise: A properly selected and installed flange coupling helps dampen vibrations and reduces noise levels in the system. This is particularly important in precision machinery, where vibrations can affect the accuracy and performance of the equipment.
  • 4. Handling Misalignment: Flange couplings can compensate for angular, parallel, and axial misalignment between shafts. This capability ensures smooth operation and prevents excessive forces that could lead to premature failure of equipment components.
  • 5. Improving System Flexibility: Flange couplings offer flexibility in design and installation. They allow for quick and easy disconnection and reconnection of equipment for maintenance or repairs, minimizing downtime and increasing the system’s overall availability.
  • 6. Protection Against Overloads: In high-torque applications, flange couplings provide a safeguard against overloads by slipping or disengaging when the torque exceeds the coupling’s capacity. This helps prevent damage to the equipment and ensures the safety of the system and operators.
  • 7. Corrosion Resistance: Depending on the material selected, flange couplings can offer excellent corrosion resistance, making them suitable for use in harsh environments or corrosive conditions. This protects the connected equipment from premature deterioration.
  • 8. Maintenance and Downtime Reduction: The reliability of flange couplings leads to reduced maintenance needs and less frequent downtime. A well-maintained coupling can significantly extend the life of connected equipment and reduce the frequency of replacements or repairs.
  • 9. Enhancing System Safety: Flange couplings provide a secure connection that ensures the safe operation of rotating machinery. They minimize the risk of unexpected equipment failure or disconnection, promoting the safety of operators and surrounding personnel.
  • 10. Adaptability to Different Industries: Flange couplings are widely used across various industries, from manufacturing and power generation to mining and aerospace. Their versatility and reliability make them suitable for a wide range of applications, contributing to the overall success and efficiency of these industries.

In conclusion, the proper selection and use of flange couplings significantly impact the overall reliability and performance of connected equipment. Their ability to transmit power efficiently, handle misalignment, and protect against wear and overloads ensures smooth and safe operation, reducing maintenance costs, and increasing the lifespan of machinery.

flange coupling

Can Flange Couplings Be Used in Hydraulic and Pneumatic Systems?

Yes, flange couplings can be used in both hydraulic and pneumatic systems to connect rotating components, such as pumps, motors, and cylinders, to transmit torque and motion. The key considerations when using flange couplings in hydraulic and pneumatic systems include the choice of material, sealing, and proper design to accommodate the specific requirements of these systems.

1. Material Selection: In hydraulic and pneumatic systems, the choice of material for the flange coupling is crucial due to the potential exposure to various fluids and environmental conditions. Common materials used for flange couplings in these systems include steel, stainless steel, and aluminum, which offer good strength, corrosion resistance, and durability.

2. Sealing: Hydraulic and pneumatic systems rely on the containment of fluids or gases under pressure. Therefore, it’s essential to ensure proper sealing in flange couplings to prevent any leakage that could lead to system inefficiencies or safety hazards. Proper sealing can be achieved using O-rings, gaskets, or other sealing elements integrated into the flange coupling design.

3. Design Considerations: The design of flange couplings for hydraulic and pneumatic systems should take into account the high pressures and forces involved in these applications. The flange coupling design should be robust enough to withstand the operating pressures and torque loads while maintaining proper alignment and ensuring smooth transmission of power.

4. Precision Machining: Tight tolerances and precision machining are critical for flange couplings used in hydraulic and pneumatic systems. This ensures that the coupling components fit together accurately, preventing any air or fluid leakage and minimizing wear and tear.

5. Customization: In some cases, hydraulic and pneumatic systems may have specific requirements that call for customized flange coupling designs. These customizations may include special materials, size, or sealing features to match the unique demands of the system.

Overall, flange couplings offer a reliable and efficient means of connecting rotating components in hydraulic and pneumatic systems. Proper selection, design, and maintenance of flange couplings contribute to the overall performance and longevity of these systems, ensuring smooth operation and minimal downtime.

flange coupling

What are the Maintenance Requirements for Flange Couplings?

Flange couplings require regular maintenance to ensure optimal performance and longevity. Proper maintenance can help prevent unexpected failures and downtime in the machinery or equipment. Here are the key maintenance requirements for flange couplings:

1. Inspection: Regularly inspect the flange coupling for signs of wear, damage, or misalignment. Check for cracks, corrosion, or any deformations in the flange and bolt holes. Ensure that the coupling is properly aligned with the shafts.2. Lubrication: Lubricate the flange coupling as per the manufacturer’s recommendations. Proper lubrication helps reduce friction and wear between the mating surfaces of the flanges, bolts, and nuts. Use the right type of lubricant that is compatible with the coupling material.3. Bolt Torque Check: Check the bolt torque regularly to ensure that the flange coupling is securely fastened. Loose bolts can lead to misalignment and coupling failure. Follow the recommended torque values provided by the manufacturer.4. Alignment: Maintain proper shaft alignment to prevent excessive forces on the flange coupling. Misalignment can cause uneven load distribution and accelerated wear on the coupling components.5. Environmental Protection: If the flange coupling is exposed to harsh or corrosive environments, take necessary measures to protect it. Consider using protective coatings or seals to prevent corrosion and damage.6. Regular Servicing: Schedule regular servicing of the machinery or equipment, including the flange coupling. This allows for a thorough inspection and timely replacement of worn-out or damaged components.7. Replacement of Worn Parts: When signs of wear or damage are detected during inspections, replace the worn or damaged parts promptly. Delaying the replacement can lead to further damage and compromise the performance of the coupling.8. Follow Manufacturer’s Guidelines: Always follow the maintenance guidelines provided by the flange coupling manufacturer. They may have specific recommendations based on the design and material of the coupling. Proper maintenance and regular checks can extend the life of the flange coupling and contribute to the overall reliability and efficiency of the connected machinery. It is essential to create a maintenance schedule and adhere to it diligently to ensure the smooth operation of the flange coupling and the entire mechanical system.

China Standard OEM ODM Casting Ductile Iron Flange Parts Precision Ductile Iron Cast Coupling  flange couplingChina Standard OEM ODM Casting Ductile Iron Flange Parts Precision Ductile Iron Cast Coupling  flange coupling
editor by CX 2023-09-14

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