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Using miniature gears, Ever-Power provides designed and built unique, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes are Compact Worm Gearbox Available in many configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide customized micro gearboxes that are designed and created to meet your unique specifications.
E mail us for the mini gearbox your application requires, or demand a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, velocity reducers, gear drives, and gearmotors. All terms can be used pretty much interchangeably. Please be aware that the links for our little gear drives include information on the full range of framework sizes for that series or design.
Bevel Box Micro Equipment Drive
Our bevel box miniature gear drives are app rated for the ideal balance of efficiency and cost. Torque can be balanced to meet your RPM and working life requirements. Lightweight with low backlash performance (as little as 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They offer an result shaft at 90° from the input, and so are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined light weight aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposing sides of the casing; output is usually a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer bands. An array of equipment ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They offer two input shafts on opposing sides of the frame, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high performance performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior efficiency in a wide variety applications and are constructed with small footprints, making them well suited for procedures where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminium housings and stainless steel gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver excellent performance with high efficiency, and feature rugged building for challenging power transfer procedures. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely small footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet your unique specs. We can produce customized micro gearboxes in any configuration your application requires, with result torque amounts as high as 900Nm. We can work from your own gearbox styles, reverse engineer an existing unit, or assist you to develop an all-new design that provides the performance you need. Demand a quote on a custom miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings could be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic selection of solitary ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our program engineers to go over your particular needs.
We offer a broad collection of misalignment shaft couplings in in . and metric bore sizes. In . and metric precision floor shafts are available from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo engine and worm gear is one of the important strengths of EP worm gearmotors, which combine DC motor technology with exceptional strength and wear resistance. Engine and gearbox were created as you single, compact unit. Because of their reduced current draw, these gearmotors deliver more accurate control of working temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to your flexible modular concept.
Based on this we can select a wide variety of standard customizations to meet up the requirements of varied properties that are important for each application.
If your application takes a gearbox with some special property such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our product range with an increase of than 1000 different standard gearboxes is most likely a good start to have the ability to deliver something that stands out in your favor.
Small gearboxes are high-quality gearboxes for standard drives. The electric engine is built-in with the gearbox right into a single unit (the first gear is on the motor shaft). Individual gearboxes for connection to conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our specialists will be pleased to help you create your selection. We are happy to send out you documentation or style the right set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a status to be a business benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being basic and compact in style, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively larger) and its own body is normally quite lengthy in the axial direction. The gears in these gearboxes could be correct or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, efficiently running and highly powerful drive systems.
Our high-performance gear models are built to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and invite diverse mounting positions and applications, making them much popular in the industry. As a result our geared motors tend to be to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling contact under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be utilized for the same torque, and smaller sized gears with remarkable power density also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing enjoy necessary for troublefree rolling contact to be substantially decreased and then the gear backlash to become minimized.
Dual chamber shaft seals produced by Ever-Power are used as standard in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and electric motor flange, and double reduction mixture units for slow speed applications. Using cast iron housings, top quality bronze alloy worm wheels and long life bearings, reliability and efficiency are the key features of this range.
High Precision Right Position Transmission
Wide Selection Of Ratios
Special Surface Treatments
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