Precision floor gears are manufactured by using abrasive tires to grind a gear blank to match the required gear style. These versatile gears are better suited to use with good instrumentation and additional small-scale components, and in high precision applications.
More accurate complete: Precision ground gears feature a more exact tooth complete than machined or cut gears, which provides better, smoother meshing of equipment teeth for more controlled operation.
More material options: While machining, stamping, and other manufacturing processes may limit material options, nearly any metallic or alloy can be made into a gear via grinding.
Higher loads & better performance: Due to how they’re manufactured, floor gears are generally in a position to handle higher loads and higher stresses than gears produced via other means. Ground gears are especially useful in applications that require huge amounts of torque.Thanks to these unique advantages, in most applications, precision floor gears may outperform gears manufactured through other means. Floor gears deliver smoother efficiency and greater longevity.
Bevel Equipment – Bevel gears, sometimes simply called bevels, are cone shaped gears designed to transmit motion between intersecting axes. They are usually installed on shafts that are 90 degrees apart, but can be designed for almost any angle. Another related term you may here is miter gear, which is a type of bevel gear in which the mating pairs possess the same number of teeth.
Ground Gear – Surface gears are made by the manufacturing process of gear grinding, also referred to as gear tooth grinding. Equipment grinding produces high precision gearing, so ground gears can handle meeting top quality requirements (AGMA, DIN, JIS or ISO) than cut gears. Equipment grinding is especially effective when gears distort through the heat treat process and tooth forms no longer meet up with drawing requirements. Both spur and Ground Helical Gear Racks Helical gears can be produced like this.
Helical Gear – As the teeth on spur gears are cut straight and mounted parallel to the axis of the gear, the teeth on helical gears are cut and ground upon an angle to the facial skin of the gear. This enables the teeth to activate (mesh) more gradually therefore they operate more easily and quietly than spur gears, and can usually carry a higher load. Helical gears are also called helix gears.