helical worm gear motor

Helical-worm gearmotors
Due to their design and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive solution to impress you using its high level of functionality and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP for you. These can be implemented individually in the modular program. In this manner, they offer you an enormous range of sizes, gear ratios and electric motor sizes.
However, their greatest strength is usually their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you are choosing a robust drive solution which you will hardly also hear.
The overall concept offers you a lot more practical product characteristics and benefits. These include the significantly higher performance of the helical-worm combinations as opposed to single helical-worm gear systems. This is how you save additional energy in the operation of your systems and are in a position to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with a wide selection of AC motors. Furthermore, you can freely configure all of the relevant properties. In this way, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm equipment unit and performance-optimized engine. Even greater variance can be achieved because of the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you already are saving money and time with this selection and project planning. The reason being our modular system allows a multitude of combination options for gear systems and motors. You can for that reason reduce operating costs, depend on a long service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm gear unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm steering wheel provide exceptional strength and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Because of their outstanding efficiency, these drives can be used in every commercial sector and customized to individual torque and speed requirements. The decrease ratios afforded by the helical-worm gear stage and the low noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel material with unique lubricants, optimized form, this powerful electric motor achieves high levels of performance and torque. The housing machined on all sides allows diverse mounting options. Double chamber shaft seals are used as standard.
The reduced contour design helps it be ideal for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and floor worm gears: Provides higher efficiencies and greater torque capacity in smaller sized sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Retains contaminants and water out.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to accept brakes, encoders or forced cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors established new requirements for reliability, performance and economy with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly style provides for easy integration right now and a truly future proof remedy. The EP gear engine offers total versatility in mounting options includes shaft, base, encounter, and flange solutions. The electric motor terminal box could be mounted in alternative positions rotated in 90º steps around the motor frame providing for unparalleled integration opportunities.
EP gear motors adhere to North American and International standards, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total alternative for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dirt tight and hose evidence,and can be used outside or in wet and dusty conditions without the use of additional enclosures. Complete rated output is available at the output shaft of the unit.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel material with particular lubricants and optimized shape, this powerful geared engine achieves high degrees of performance and torque. The low contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the art helical and worm equipment combinations affords optimum overall performance fulfilling a multitude of ratio requirements. The 800 BR can be functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All units shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available helical worm gear motor accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting output shafts
Dual and triple reduction ratios
Flanged or foot mounted
All devices adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced alternative for the standard tasks expected of a right-angle drive.
5 gear sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC electric motor are directly flange mounted, the pinion is on the engine shaft. This integrated small design is an essential element for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision surface. The worm wheels are made from particular wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, as well as adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall performance gearboxes in universal style. The housings are made from high quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and noise dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with tough walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG