We – EPG Team the greatest worm gearbox, couplings and gears manufacturing unit in China with 5 different branches. For more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Measurement||mm||350*350||400*410||500*410|
|Max. Die-slicing Size||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Stress||T||three hundred||three hundred||three hundred|
|Max. Paper Thickness||mm||1-7||1-7||one-seven|
. Functions of the equipment:
- The Bobst variety minimize composition makes the chopping platform movement like a scissor, it will understand a entire and easier minimize.
- Primary worm gear employs alloy copper materials, after the knowledgeable operator’s manual scraping treatment method and stringent standard tests, it can ensures the driving areas ten years daily life.
- The primary chains undertake imported British Renold brand, the variances of 10 chains are much less than .2mm.
- The connect among equipment box and driving shaft adopts sleeve and pin construction ensuring a robust link.
The device adopts frequency controller to attain stepless speed acceleration which can get to to 4500 occasions for each hour. In the course of actual production, it can generally operate at 3800 to 4000 moments per hour according to the quality of the board. If the high quality of the paper is great, a excellent operator even can operate the device at 4200 times per hours with no emotion also hard.
As it is proven in the photo of the machine, the equipment adopts rear element paper feeding strategy which keeps the operator away from the die-slicing component. The mounting and adjustment of the die plate is also accomplished outdoors of the die-chopping part with sensors and detectors at die-cutting part to guarantee that the machine can not be commenced when the die-reducing plate is at adjustment standing.
Aside from the sensors at die-reducing part, there are sensor or approach switches at window part to make the entire machine at monitoring standing to make certain its protection.
- Procedure ease:
There is Gentleman-machine interface set up in the control panel which will displays the protection status of the machine as nicely as malfunctions to aid the operator. Digicam is also set up in front of the operator for him/her to check the operation position at the supply part.
- Primary Structures and Essential Materials Employed
- 4 Main Large Areas:
They are referring to: bottom station, moving platform, upper platform and equipment wall. The bottom station is produced of grey solid iron -HT 200 the shifting platform is ductile iron – QT forty two-ten and the equipment wall is high quality A3 metal.
- Main Push:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a moving set to ensure stable pressure out put of not significantly less than 300 tons.
The substance for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-cutting and Creasing Portion:
The drive is transferred through crank rod to pendulum which will deliver the relocating system to go up and down to get to die-reduce and creasing purpose.
The pendulum is created of higher top quality ductile iron. The pendulum axis is done by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 kind automated die-chopping and creasing device. Compared with computerized die-chopping and creasing device which is employed for cardboard die-reducing, this type of semi-automated die-cutting and creasing device is largely utilized for corrugated board which needs considerably less stress for die-reducing, in this case quite some producers have manufactured scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain wider pendulum and greater diameter on its shaft to make our machine previous for a more time existence.
The die-chopping plate utilizes 7 mm 75 Crl plate which has a lot more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning device to make certain the boarding conveying exact and steady.
The machine uses gripper bar type with 12A prolonged joints chain which is much less in bodyweight and less shock to the intermittent device underneath the precondition to make certain the strength of the chain. The brand name of the chain is Renold U.K with large exact and top quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- gentle in weight and high
- Electrical Component
The electrical areas are developed and assembled according to the European CE normal and makes use of planet wide acknowledged manufacturer items.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time saving and easy for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is simple, practical and reliable.
- Specific Figures of Our Device:
- Clever And Special Front Lay Style:
Compared with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its highest placement.
Normally the producers will set up sensors on this part to quit the device when the paper is fed abnormally to the entrance lay. Nonetheless, when the equipment is running at the large velocity, the inertia will carry the machine to operate for a even though to make the entrance lay to its greatest level and then also hurt the entrance lay and the gripper bar.
Our special layout is that when the abnormal board feeding transpires and getting detected, the entrance lay can in no way reaches to its highest point which makes free from front lay and gripper bar damages since of abnormal paper feeding.
As it is our particular design and style, so there is no photograph to be demonstrated listed here.
- Optional Shipping Platform:
In accordance to the requirement of the shopper we can do the supply platform either sq. variety or E kind (as demonstrated in the photograph) . If the shopper has enough pallets, he can select square kind. If the client does have enough pallet, he can decide on, E type system for which will also supply 4 delivery trolleys.
- Pneumatic Pre-loading and Lifting Stage Unit:
The pre-loading system is pneumatic driven. When a single paper dimension is set, when you do other pile of pre-loading, there is no bother of you to reset the pre-loading device, you can just press the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Quite some of the die-slicing equipment producers use direct feeding method which is the operator will feed the board straight to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our equipment employs an additional dance roller feeding method whose board feeding time can be extend to .6 second. Jointly with the conveying components it tends to make an less difficult function of the operator and more quickly in effectiveness of the machine.
For case in point: If an operator operates the direct feeding semi-automated die-chopping machine at 3300 sheets for every hour, he can easily operate our machine at 3700 – 4000 sheets for each hour.
V. Conveying Element:
The board received by the dance roller will go by way of a conveying component with belt conveying and belt urgent which tends to make the board currently being pressed prior to achieving to the front lay.
Before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these methods, the board conveyed by the dance roller will be more precise and steady when they achieve to the gripper bar.
There is also detector to detect the standing of the board. If board does not come to the front lay at regular place, the detector will send alerts to stop the device.
- Striping Element
- Striping is fifty percent striping which can strip off 3 – edge waste of the board.
- There are upper chase, middle chase and reduce chase where the male, elastic block and woman die are put to strip off the waste.
- None-quit Feeding and Supply
This variety of device has our patented method – non-end feeding and shipping and delivery features which can lessen the wor ept tension of the operator and enhance the wor ept efficiency of the equipment
Under this program, the pre-piling is at the side of the operator. The pre-piled board can be transported under the major pile when the major pile is detected short of paper.
At the shipping and delivery component, when the board is cut to be about 1 meter, the machine will push the die-minimize board pile out of the equipment shipping element so that it is simple for the operator to attract them to the specified place without the need of stopping the machine.
|Name||Model and Origin||Remarks|
|Bearing||SKF Swiss||Crucial part|
|IKO Japan or HangZhou, China||Not important part|
|Chain||Renold U.K||Primary Chain ( Discrepancy of significantly less than .2 mm for for each 10 chains of equipment chain size)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph Electrical Change||Fotek ZheJiang|
|Major Motor||Siemens||Joint Venture|
|Pneumatic Elements||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of unique products manufacturer’s (OEM) element figures or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our firm and the outlined substitution elements contained herein are not sponsored, accredited, or made by the OEM. /