planetary reduction drive

planetary reduction travel, planetary gear reduction box, planetary reduction gearbox, small planetary gear drives, hydraulic planetary gear travel, planetary gear system, power wheel planetary gear travel, planetary ring gear
planetary reduction drive, that may supply a whole lot of speed reduction and torque in a system and the planet carrier shaft drives at substantial speed, while the reduction problems from the sun gears. Ever-Electric power planetary drive supplys Great torque and with a compact structure. Product Selection Ratio:5~1400. Torque:0.46~736kNm. Merchandise Features.
The overall precision planetary reduction travel is employed for low-rate and high-torque transmission equipment, and the motor, the internal combustion engine or other high-rate running power is meshed with the gears upon the input shaft of the apparatus reduction travel to mesh the significant gears upon the output shaft to achieve the reason for deceleration. Ordinary speed equipment reduction drive s may also have several pairs of identical theory gears to achieve the desired deceleration effect, the ratio of the amount of teeth of the significant and small gears may be the transmission ratio. The Precision planetary reduction drive is a power transmission mechanism that uses a gear quickness converter to decelerate the quantity of revolutions of the electric motor to a desired quantity of revolutions and acquire a system of a sizable torque.
Ever-Power Series planetary reduction drive (01~8) , in using for Series Port Apparatus, Mixer Planetary, of the center section planetary gears allowing Planetary lowering drive, swing and monitor drive applications become accommodated through output arrangements. With units obtainable in a large number of ratios, sizes, and materials, Our planetary lowering drive can be used singly or in mixture to meet virtually any reduction requirement.
The role of the gear reduction drive, An professional planetary reduction travel was selected and installed in the industry machines, The web crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, as well as the capability to withstand heavy shock loads. Compact, torque dense design. Modular, Lowering Ratio‎: ‎5:1 – 1400:1. and Regions of expertise include gear noise reduction, gear manufacturing sourcing, program … Wind energy speed of Planetary lowering drive planetary drives 10KW to 1 1.5MW. The main featurs happen to be as followings:
Reduce the speed and raise the output torque concurrently. The torque outcome ratio is normally multiplied by the electric motor output and the reduction ratio, but it ought to be mentioned that the ranked torque of the gear reduction drive can’t be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduced amount of the inertia is the sq . of the reduction ratio. You can view that the overall motor comes with an inertia value. Ever-Power planetary gear models are divided into 21 basic organizations based on the torque and The wide selection of output shafts and flanges simplifies the reduction stages.
Types of gear lowering travel : Planetary, spur and specialized gearheads specifically created for the brushless and brushed DC drives by Ever-Power. Likewise customized. with The initial toothed gear (pinion) is mounted on the motor shaft. The bearing of the productivity shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. Large efficiency. General gear reduction drive has helical equipment reduction drive (including parallel shaft helical gear reduction drive , worm equipment reduction drive , bevel equipment reduction drive , etc.), planetary reduction drive , cycloid gear reduction drive , worm gear reduction travel , planetary friction type mechanical stepless rate changer, etc.
Compact design for keeping space is readily available with collinear insight and output. Multiple reduction ratio is obtainable with combination of various planetary reduction drive. Installing some product selection with mounting flanges and decrease sleeves. All our Clients trust us as their desired partner for equipment and planetary drive engineering.
-Types of common gear reduction drive, Predicated on the most recent design and research technology, Hyosung Heavy Industrial sectors designs and manufactures gear boxes for steel, electricity, cement, rubber. A fresh compact style of three-level differential cycloidal planetary gear drive based on the concept of the so-named RV-of Planetary reduction travel is definitely proposed. Our planetary equipment, Wolfrom gear train, lowering gear, regulation …. valuable asset, as the productivity shaft stops the moment power is lower to the travel, assembly will get a ring gear (16) and a sun equipment … Gear (28) is usually a flanged extension of sun gear (12) which drives pinions (14).
The main feature of the worm gear reduction drive is that it has a reverse self-locking function and may have a huge reduction ratio. The type shaft and the end result shaft are not on the same axis, nor on the same plane. However, the volume is normally large, the transmission performance isn’t high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive can be the utilization of adaptable deformation controllable elastic deformation to transmit motion and power, small volume, great precision, but the disadvantage is certainly that flexible wheel life is limited, not impact resilient, rigid and steel parts Relatively poor. The input speed can’t be too high.
Precision planetary reduction drive has the features of compact structure, small return clearance, high precision, long service your life and large rated end result torque. However the price is a bit more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power selection of mixer drives are planetary gear products modified to meet up the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive may be the weight of the gear transmission device of Planetary reduction servo travel. In general, the fat of li yi’s mechanical and electric gear has a great relationship with its material and heat therapy hardness.For instance, at the same power, the weight of the carburized hardened equipment will be about 1/3 of the fat of the tempered gear.Therefore, based on the structural characteristics of Planetary reduction drive and the strain nature of gears, hardtooth surface gears ought to be generally used.There are plenty of heat treatment solutions to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected in line with the characteristics of Planetary reduction drive.
Chinese identity Planetary reduction servo drive applied for Planetary reduction servo drive gear drive fat loss ratio of input speed and output speed ratio.Number of models of planetary gears
directory
1 product advantages
2 product parameters
3 materials and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, small return clearance, high precision, long service life, rated output torque can do a whole lot.But it’s a bit more expensive.Planetary reduction drive is normally found in limited space when the necessity for a higher torque, that’s, small volume significant torque, and its own reliability and life are much better than spur Planetary reduction drive.Spur Planetary reduction drive is utilized for low current consumption, low noise and substantial efficiency and low cost applications.Planetary reduction drive is seen as a small size, large output torque, great transmission efficiency, given that there are these requirements may be used
Product parameter editing
Full load efficiency: transmitting efficiency of of Planetary lowering drive under maximum load (output torque of fault quit).
Working existence: the cumulative working time of Planetary reduction travel by rated load and rated source speed.
Rated torque: it is the torque that the rated life allows for long term time.When the output quickness is 100 r/min, the life span of Planetary reduction drive is the average life, beyond this value, the average life of Planetary reduction travel will be reduced.Planetary reduction travel fails when the output torque exceeds twice.
Edit materials and heat treatment
The weight of the Planetary reduction servo drive planetary gear transmission device is generally proportional to the weight of the gear, and the weight of the gear has a great relationship with the materials and heat therapy hardness.For instance, at the same electric power, the fat of the carburized hardened equipment will be about 1/3 of the fat of the tempered gear.Therefore, according to the structural attributes of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be extensively used.There are numerous heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected according to the characteristics of Planetary lowering drive.
In Planetary reduction drive family, the Planetary reduction drive with its small size, high transmission efficiency, huge reduction range, excessive precision many advantages, and is trusted in servo, stepping, dc and different transmission systems.Its function is in the premise of ensuring accuracy transmission, mainly used to reduce the rotation swiftness and increase torque and decrease the load/engine rotational inertia ratio.In order to help the majority of users to create good utilization of the Planetary reduction drive, this paper analyzes the sources of Planetary reduction drive and the drive engine shaft breaking, and introduces at length how exactly to properly install the Planetary reduction travel.
Accurate installation, use and maintenance of of Planetary reduction drive is an important hyperlink to ensure the standard procedure of mechanical equipment.Therefore, when you install the Planetary reduction drive, you should make sure to strictly follow the next installation related matters, carefully assemble and use.
The initial step is to verify whether the electric motor and Planetary reduction travel are intact before installation, and strictly check whether the size of each part connected with the engine and Planetary reduction drive matches, here is the size of the positioning boss, input shaft and Planetary reduction drive groove of the motor and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction travel flange, adapt the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.After that, remove the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for tiny gears) and flame quenching (for large gears).The top hardened layer is most effective when it contains the base of the tooth root.The normal material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth surface can reach 45~55HRC.
Connection function between of Planetary lowering drive and servo motor: holding mode – end result shaft of servo motor extends into of Planetary lowering drive, servo engine and Planetary reduction travel are linked by flange. There exists a deformable hoop in Planetary reduction drive. By working the locking screw on Planetary reduction drive, the hoop can tighten the axis of the servo electric motor (the author has a 0.75KW servo engine with this connection). Therefore for this connection function, servo motors usually do not require keyway (of training course, keyway may also be, but buying keyway servo motors needs Money and delivery period are longer yo @ @). A kind of
Linking mode of_of Planetary lowering drive and servo electric motor: Connecting through exterior coupling. This connection setting uses external coupling, so that it needs servo electrical and keyway. External coupling may also use adaptable coupling (flexible shaft) – soft shaft drive vitality generally does not surpass 5.5KW, speed may reach 20000 rpm. Some sort of
In most cases, the servo motors without brakes and keyways will be the most used and the Ever-Power is the largest. As a result, to order the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction drive in the application of the process you will have some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction travel is mainly caused by the friction, vibration and collision of the transmission gears. How to effectively reduce and decrease the noise to create it more good requirements of environmental proper protection is also an integral research topic in the home and overseas.Reducing the apparatus transmission sound of Planetary reduction travel has become an important research subject in the market. Many scholars in the home and abroad regard the change of equipment tooth engagement stiffness in gear transmission as the key factor of gear dynamic load, vibration and sound.By modifying the form, the dynamic load and velocity fluctuation are minimized to lessen the noise.This technique has became more effective used.But with this method, the process will need shape modification equipment, nearly all small factories often can not be implemented.
Planetary reduction drive is normally a kind of of Planetary reduction travel, what’s the transmission structure of planetary gear?Let’s have a look.
A planetary gear includes a sun wheel, a planetary steering wheel, and a gear band, wherein the planetary wheel is supported by a fixed axis of the planetary body, allowing the planetary steering wheel to rotate on the supporting axis.The planetary wheel, the sun wheel and the gear ring are in frequent meshing state.
Located in the guts of the planetary equipment transmission mechanism may be the sun wheel, sunlight wheel and the earth wheel typically engage, two external equipment meshing rotation direction is opposite.Just as sunlight is at the guts of the solar program, the solar wheel is known as because of its location.Gear band is the inner gear, it and the earth wheel often meshing, is the inner tooth and the external gear meshing, the rotation direction between your two is the same.The quantity of planetary gear will depend on the look load of the Planetary reduction drive, usually 3 or 4, the more the quantity of bear the strain is greater.
The above may be the Planetary reduction drive gear transmission structure of the primary content.
Planetary speed of Planetary reduction drive is a kind of speed of Planetary reduction drive, then, the planetary speed of Planetary reduction drive in the process of using the reason for the shaft break what?Let’s take a look.
1. The wrong type collection causes insufficient outcome torque of the Planetary decrease drive.
Some users in the version selection, mistakenly given that the selected rated result torque Planetary reduction drive to meet the work requirements can be, in fact, it is not, one may be the rated productivity torque of the electric motor rated output torque occasions deceleration ratio, the value obtained in principle ought to be less than the merchandise sample to supply similar Planetary reduction drive rated end result torque.The other is to consider the overload capacity of the drive motor and the maximum operating torque required used.
2. Along the way of acceleration and deceleration, the instantaneous torque borne by the end result shaft of the Planetary reduction drive exceeds 2 times of its rated output torque, and such acceleration and deceleration is too frequent, that will eventually make Planetary lowering travel break the shaft.
Theoretically, the maximum operating torque required simply by an individual must be significantly less than 2 times the rated output torque of the Planetary reduction drive, especially in some applications must strictly adhere to this criterion.This is not and then protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The main reason is that, if there is a problem in equipment installation, the output shaft of the Planetary reduction travel and its load are stuck, the overload capacity of the driving motor will still make it constantly improve the output force, which may cause the force of the output bearing of the Planetary reduction drive to exceed its rated output torque 2 times and thus twist the output shaft of the Planetary reduction travel.
Precision planetary reduction travel
Product Description:
There are two main types according to the output direction: right type and proper angle type; Planetary gear systems are used to execute speed reduction due to significant torque. to predict equipment noise from a back wheel drive automatic transmission.
There are generally three types in line with the number of stages: one-stage deceleration (generally less than 10:1), two-stage deceleration (generally greater than 10:1 and significantly less than or equal to 100:1), and three-stage deceleration (huge reduction ratio is 100) :1, the overall division principle is higher than 100:1);
In line with the purpose: armed service and civilian;According to the operating environment: normal environment, low temperatures environment, clean bedroom environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Vitality mountain drive you gain additional suprisingly low gears which enable you get climb the many extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the motor and Planetary reduction drive are in good condition before installation, and strictly check whether the size of each part connected with the motor and Planetary reduction drive is matched. Listed below are the size and complementing tolerance of the positioning boss, source shaft and Planetary reduction drive groove of the engine.
Step 2 2: unscrew the screw on the external dustproof hole of of Planetary reduction drive flange, adapt the clamping band of PCS system to align the side hole with the dustproof hole, insert the internal hexagon to tighten.After that, remove the motor shaft keys.
The 3rd step is to hook up the motor with Planetary reduction drive normally.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the engine must be regular when connected, and the external flange of the two must be parallel.If the concentricity is not consistent, the motor shaft will be broken or of Planetary reduction drive gear wear.
Furthermore, in the installation, do not use hammer and additional blows, prevent the axial force or radial force an excessive amount of harm to the bearing or gear.Make sure to tighten the installation bolt ahead of tightening the drive bolt.Before installation, wipe apart the anti-rust oil of motor input shaft, positioning boss and connecting component of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to make sure tight connection and overall flexibility of operation, and prevent unnecessary wear and tear.
Prior to the motor and Planetary lowering drive are connected, the motor shaft keyway ought to be perpendicular to the tightening bolt.To make sure a uniform force, first screw the assembly bolts at any kind of diagonal position, but usually do not screw restricted, then screw the unit installation bolts at the different two diagonal positions, and finally screw the four set up bolts one by one.Finally, tighten the force bolt.All tightening bolts shall be fixed and checked by the torque plate hand according to the indicated torque data.
Appropriate installation between of Planetary reduction travel and mechanical devices is equivalent to correct installation between of Planetary reduction drive and drive motor.The main element is to make sure that the output shaft of Planetary reduction travel and the drive the main shaft concentricity.
servo engine of Planetary reduction travel Planetary reduction travel of Planetary reduction travel rated input speed up to 18000 RPM (about of Planetary reduction travel itself size, the greater the velocity of Planetary reduction travel, small the rated input speed) above, industrial-grade servo electric motor of Planetary reduction drive output torque is normally not more than 2000 nm, special huge torque servo electric motor of Planetary reduction drive can do a lot more than 10000 nm. Working temp in 25 ℃ to 100 ℃ roughly, by changing the grease can transform its working temperature.Planetary reduction travel: the key transmission structure is: planetary wheel, solar wheel, outer gear ring.Weighed against other reduction gear, servo engine reduction gear has great rigidity, high precision (solo stage can achieve less than 1 point),(double stage can perform less than 3 items), high transmission efficiency (single stage in 95-99%), high torque/volume ratio, life free of maintenance features.Due to these characteristics, servo motor of Planetary reduction drive is mostly installed in the stepper electric motor and servo motor or perhaps brushless electric motor, used to lessen the speed, increase the torque, matching inertia.Ranked input speed of servo engine of Planetary reduction travel can reach up to 18000rpm(related to how big is Planetary reduction travel itself.

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