China Good quality Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling flange coupling

Product Description

Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
 

Product Description

The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload

We can provide the following couplings.
 

Company Profile

We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!

How to use the coupling safely

The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.

Certifications

Packaging & Shipping

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How Does a Flange Coupling Handle Angular, Parallel, and Axial Misalignment?

A flange coupling is designed to accommodate various types of misalignment that may occur between two shafts. Here’s how it handles different types of misalignment:

• Angular Misalignment: Flange couplings can handle angular misalignment by allowing a slight flexing or bending of the flexible elements. The coupling’s flexible components, such as elastomeric or metallic elements, can bend and compensate for angular misalignment between the shafts. This flexibility ensures that the coupling can transmit torque smoothly even when the shafts are not perfectly aligned in a straight line.
• Parallel Misalignment: Flange couplings can also accommodate parallel misalignment between the shafts. When the two shafts are slightly offset in a parallel direction, the flexible elements in the coupling can move laterally to accommodate this misalignment. This lateral movement helps prevent excessive forces and wear on the coupling and connected equipment, ensuring efficient power transmission even in slightly misaligned conditions.
• Axial Misalignment: Axial misalignment refers to the situation when two shafts are displaced along their common axis. Flange couplings are not specifically designed to handle large axial misalignment. However, certain types of flange couplings may have limited axial movement capabilities due to the flexibility of their components. In some cases, an additional feature like an end float or sliding flange design may be incorporated to accommodate limited axial movement.

It is important to note that while flange couplings can handle a certain degree of misalignment, excessive misalignment can lead to premature wear and failure of the coupling. Regular maintenance and proper alignment of the shafts are essential to ensure the coupling’s optimal performance and longevity.

What Role Does a Flange Coupling Play in Minimizing Wear and Tear on Connected Components?

A flange coupling plays a critical role in minimizing wear and tear on connected components in rotating machinery. It accomplishes this by effectively transmitting torque between two shafts while accommodating misalignment and reducing the transmission of shock and vibration. Here’s how a flange coupling achieves these benefits:

• Misalignment Compensation: Flange couplings are designed to accommodate both angular and parallel misalignment between the shafts they connect. As machinery operates, shafts may experience slight misalignment due to thermal expansion, manufacturing tolerances, or other factors. The flexible nature of certain flange coupling designs allows them to compensate for these misalignments, preventing excessive stress on connected components that could lead to wear.
• Shock and Vibration Damping: Flange couplings help dampen shock and vibration during machinery operation. When a machine experiences sudden impacts or vibrations, the flexibility of some flange coupling types absorbs and disperses these forces. By reducing the transfer of shocks and vibrations to the connected components, flange couplings protect the machinery from excessive stress and premature wear.
• Smooth Torque Transmission: Flange couplings provide a smooth and reliable means of transmitting torque from one shaft to another. The secure connection between the two shafts ensures that torque is efficiently transmitted without slippage or sudden jolts. This smooth torque transmission helps prevent unnecessary wear on the shafts and other connected components.
• Reduced Maintenance: By minimizing wear and tear on connected components, flange couplings contribute to reduced maintenance requirements. When components experience less stress and wear, their lifespan is extended, resulting in fewer maintenance interventions and decreased downtime for repairs or replacements.
• Protection Against Overloads: In cases of sudden overloads or torque spikes, flange couplings can act as a safety feature by allowing some degree of slippage or disengagement. This protects the connected machinery from potential damage caused by excessive loads.

In summary, a flange coupling’s ability to compensate for misalignment, dampen shocks and vibrations, provide smooth torque transmission, and protect against overloads makes it a crucial component in minimizing wear and tear on connected machinery. By choosing the appropriate flange coupling design for a specific application, engineers can enhance the reliability and longevity of the entire system while reducing maintenance and downtime costs.

Materials Used in Manufacturing Flange Couplings

Flange couplings are manufactured using various materials, each offering specific properties and advantages. The choice of material depends on factors such as application requirements, environmental conditions, and cost considerations. Here are some commonly used materials in manufacturing flange couplings:

• 1. Steel: Steel is one of the most common materials for flange couplings. It offers excellent strength, durability, and resistance to wear. Steel couplings are suitable for a wide range of applications and can handle high torque and heavy loads.
• 2. Stainless Steel: Stainless steel is chosen for its superior corrosion resistance, making it ideal for applications where the coupling is exposed to moisture, chemicals, or aggressive substances. Stainless steel flange couplings are common in industries such as food processing, pharmaceuticals, and marine.
• 3. Cast Iron: Cast iron couplings are known for their excellent strength and vibration-damping characteristics. They are often used in industrial settings, including pumps, compressors, and conveyor systems.
• 4. Aluminum: Aluminum couplings are lightweight and suitable for applications where weight is a concern. They are commonly used in industries such as aerospace and automotive.
• 5. Brass: Brass couplings offer good corrosion resistance and electrical conductivity. They are used in specific applications that require these properties.
• 6. Bronze: Bronze couplings are valued for their high strength, corrosion resistance, and resistance to wear. They are commonly used in marine and heavy machinery applications.
• 7. Plastic: Plastic couplings, such as nylon or polyurethane, are used in applications where weight, non-conductivity, and chemical resistance are critical factors.
• 8. Composite Materials: Some modern flange couplings may use composite materials that combine different properties, such as strength, flexibility, and corrosion resistance.

When selecting the material for a flange coupling, it is essential to consider factors such as load capacity, temperature range, chemical exposure, and the specific demands of the application. Proper material selection ensures that the flange coupling performs optimally and has a long service life in its intended environment.

editor by CX 2024-03-06