Hydraulic hose flange adapter carbon steel forging flange coupling
Our Catalog on the hydraulic connections
|I. Fittings and Adapters|
|1.Swaged Metric Fittings|
|Mertic Flat Seal Fittings||Metric 24°Cone O-RING Seal L..T Fittings|
|Metric Multiseal Fittings||Metric 24°Cone O-RING Seal H.T.Fittings|
|Metric 60°Cone Seal Fittings||Metric Standpipe Straight Fittings|
|Metric 74°Cone Seal Fittings||JIS Metric 60°Cone Seal Fitting|
|2. Swaged British Fittings|
|BSP O-RING Seal Fittings||BSP 60°Cone Seal Fittings|
|BSP Flat Seal Fittings||BSPT Fittings|
|BSP Multiseal Fittings||JIS BSP 60°Cone Seal Fittings|
|3. Swaged American Fittings|
|SAE O-RING Seal Fittings||NPT Fittings|
|ORFS Flat Seal Fittings||SAE Flange L.T. Fittiings|
|NPSM 60°Cone Seal Fittings||SAE Flange H.T.Fittings|
|JIC 74°Cone Seal Fittings|
|4. Staplelok Fittings|
|Banjo||interlock Hose Fittings|
|FERRULE for SAE100R1AT/ EN 853 1SN HOSE||FERRULE for SAE100R2A/EN 853 2SN HOSE|
|FERRULE for SAE100R1A EN 853 1ST HOSE||FERRULE for 4SP,4SH/10-16,R12-06-16 HOSE|
|FERRULE for SAE100R2AT/DIN20571 2SN HOSE||FERRULE for 4SH,R12/32 HOSE|
|FERRULE for SAE100R1AT-R2AT,EN853 1SN-2SN and EN 857 2SC|
|6. Metric Adapters|
|Metric Thread O-RING Face Seal Adapters||JIS Metric Thread 60°Cone Adapters|
|Metric Thread Bite Type Tube Adapters||Metric Thread 74°Cone Flared Tube Adapters|
|7. British Adapters|
|BSP Thread 60°Cone Adapters||BSPT Thread Adapters|
|JIS BSP Thread 60°Cone Adapters|
|8. American Adapters|
|NPT Thread Adapters||ORFS Adapters JIC 74°Cone Flared Tube Adapters|
|II.Couplers and clamps:
European / American / Austraulia type camlock, pin-plug and clamps for large size hoses with NPT, BSP thread.
|III.Stainless Steel (316SS / 304SS) & Brass & aluminum fittings:
NPT,JIC,BSP etc threaded male and female fittings & adaptors for low & high pressure
Thread: metric. We can do metric, bspt, npt, jic, sae thread on customer’s request.
Material: carbon steel, ss304, ss316, brass
Color: White silver, Blue silver, Yellow zinc.
Surface treatment: Cr+3, Cr+6 zinc plating, zn-ni plating.
ZheJiang CZPT Rubber Product Group Co., Ltd, founded in 1999, is a manufacturer dedicated to the design, production, and distribution of all types of flexible hoses, fittings, adapters and quick couplings with excellent quality standard.
After 20 years of development, today the plants of CZPT Group has expended to occupy an area of 100,000 square meters, owns over 300 well-trained staffs and over 10 million CZPT production capacity per year, in order to meet high demand of both local and oversea market. Until now, CZPT Group has been awarded as ‘The CZPT trademark enterprises” and “The best top 10 enterprises” in China.
Our product catalog
1. SAE 100 R1AT, R2AT, R5, R6, R7, R8, R12, R13, R14,R15
2. DIN EN 853 1SN, 2SN,2ST; EN 856 4SP, 4SH
3. SAE100 R14 Teflon hose
4. Jack hose, washing hose, sewer hose
5. SAE100 R4 Air/Water/Oil Suction & Discharge Rubber Hose
6. LPG(gas) HOSE, twin welding hose,Steam hose
7. Sandblast Hose,Concrete pump hose
8. Rotary Drilling and Vibrator Hoses, Cement Hoses, and Mud Delivery Hoses
9. Fiber glass fire sleeve(Pyrojacket), Plastic Spiral Guard for Hydraulic Hose
10. Hydraulic fittings and adaptor
11. Crimping machine,Skiving machine, cutting machine
Q1. Are your company a manufacturer or trading company?
A: Our company is a manufacturing company.
Q2. Can your products be customized?
A: Sure, we can provide the customized design and customized production for metal connectors, hose assembly and steel pipe assembly as your requirements.
Q3. Can you produce products with my own brand?
A: Yes,we can offer OEM services.
Q4. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q5.What is your port of loading?
A: Xihu (West Lake) Dis.g port
Q6. How about your delivery time?
A: It usually takes 15 to 30 days,which generally depends on the quantity of your order and our storage.
Torque and Speed Ratings of Flange Couplings
Flange couplings are available in various sizes and designs to accommodate a wide range of torque and rotational speed requirements. The torque and speed ratings of flange couplings depend on several factors, including their size, material, and design.
The torque rating of a flange coupling indicates the maximum amount of torque it can transmit without experiencing failure or damage. It is typically specified in Nm (Newton-meters) or lb-ft (pound-feet). The torque rating varies for different sizes and types of flange couplings. Larger flange couplings generally have higher torque ratings compared to smaller ones.
The speed rating of a flange coupling represents the maximum rotational speed at which it can operate reliably without excessive vibration or wear. It is typically expressed in RPM (revolutions per minute). The speed rating is influenced by factors such as the design, material, and balancing of the flange coupling. Higher-speed applications require flange couplings that can handle the increased centrifugal forces and dynamic loads associated with higher RPMs.
Size and Type:
The torque and speed ratings vary for different sizes and types of flange couplings. For example:
- Smaller flange couplings, such as those used in light-duty applications, may have torque ratings ranging from a few Nm to several hundred Nm, and speed ratings up to a few thousand RPM.
- Larger flange couplings, used in heavy-duty industrial applications, can have torque ratings exceeding several thousand Nm and speed ratings that may reach tens of thousands of RPM.
- Flexible flange couplings may have slightly lower torque ratings compared to rigid flange couplings but offer greater misalignment compensation.
It is essential to refer to the manufacturer’s specifications and technical data to determine the specific torque and speed ratings for each size and type of flange coupling. Manufacturers typically provide detailed performance data to help users select the appropriate flange coupling for their specific application.
When selecting a flange coupling, it is crucial to consider the torque and speed requirements of the application. The operating conditions, such as load fluctuations and thermal effects, should also be taken into account to ensure the flange coupling’s reliable performance and longevity.
Flange couplings come in various sizes and designs, each with its own torque and speed ratings. Properly selecting a flange coupling that meets the specific torque and speed requirements of the application is essential to ensure efficient and trouble-free power transmission in mechanical systems.
Can Flange Couplings Be Used in Food Processing and Pharmaceutical Industries?
Yes, flange couplings can be used in food processing and pharmaceutical industries, provided they meet certain requirements and standards to ensure hygiene and product safety. These industries have stringent regulations and guidelines to prevent contamination and maintain the quality and purity of their products. When selecting flange couplings for such applications, several considerations must be taken into account:
- Material Selection: The flange coupling material must be food-grade or pharmaceutical-grade and comply with industry-specific regulations. Stainless steel, particularly austenitic grades like 316L, is commonly used due to its excellent corrosion resistance and ease of cleaning.
- Hygienic Design: Flange couplings for these industries should have a hygienic design that minimizes crevices, dead spaces, and surface roughness where bacteria or contaminants could accumulate. Smooth surfaces and seamless construction help facilitate thorough cleaning and sterilization.
- Sealing and Lubrication: Proper sealing is essential to prevent any potential leaks or ingress of contaminants. Food-grade or pharmaceutical-grade lubricants should be used to ensure that there is no risk of contamination from the coupling’s lubrication.
- Certifications and Compliance: Flange couplings intended for use in food processing and pharmaceutical industries should have relevant certifications, such as FDA (U.S. Food and Drug Administration) approval, EU regulations (e.g., EC No. 1935/2004), and compliance with industry standards like 3-A Sanitary Standards.
- Cleanability: Flange couplings should be designed for easy disassembly and cleaning to maintain the required hygiene standards. This may involve quick-release or tool-less designs that allow for frequent inspection and cleaning without impeding production processes.
- Resistant to Corrosive Cleaning Agents: In food processing and pharmaceutical industries, aggressive cleaning agents may be used. The flange coupling material should be resistant to these substances to avoid degradation and maintain the coupling’s integrity over time.
By meeting these criteria, flange couplings can be safely used in food processing and pharmaceutical applications without compromising product quality or safety. It is crucial to work with reputable manufacturers or suppliers who understand the specific requirements of these industries and can provide couplings that adhere to the necessary standards.
Types of Flange Coupling Designs
Flange couplings are mechanical devices used to connect two shafts and transmit torque between them. They come in various designs, each suited for specific applications. Here are the different types of flange coupling designs:
- 1. Unprotected Flange Coupling: This is the simplest type of flange coupling, consisting of two flanges with flat faces that are bolted together to connect the shafts. It is cost-effective and easy to install but offers limited protection against misalignment.
- 2. Protected Flange Coupling: In this design, the flanges are fitted with a protective cover or casing, which helps prevent dust, dirt, and other contaminants from entering the coupling. It provides better protection to the coupling components, making it suitable for outdoor or harsh environments.
- 3. Flexible Flange Coupling: This design incorporates a flexible element, such as a rubber or elastomeric insert, between the flanges. The flexible element allows for some misalignment between the shafts and helps dampen vibrations, reducing wear on connected equipment. It is commonly used in applications where there may be slight shaft misalignment.
- 4. Rigid Flange Coupling: The rigid flange coupling is a solid coupling without any flexible elements. It provides a rigid connection between the shafts, which is ideal for applications where precise alignment is critical, such as high-speed machinery or precision motion control systems.
- 5. Sleeve Flange Coupling: In this design, a hollow sleeve fits over the ends of the shafts and is bolted to the flanges. The sleeve helps provide additional support and alignment for the shafts.
- 6. Half-Flanged Coupling: Half-flanged couplings consist of two flanges on one shaft and a single flange on the other shaft. This design is suitable for applications with limited space or where one shaft is fixed, and the other requires disconnection frequently.
The choice of flange coupling design depends on factors such as the level of misalignment, speed of rotation, available space, environmental conditions, and the required level of flexibility. Proper selection of the flange coupling type ensures efficient power transmission and extends the life of connected machinery and equipment.
editor by CX 2023-09-04